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Engineering voor reliability: FMEA, RCM, onderhoudbaarheid en LCC voor projecten
Paperback
Series: The Reliability Framework: Nederlandstalige Uitgave, Book 8
ISBN13: 9789083616681
Publisher: Vulcanus Press
Published: Dec 24 2025
Pages: 180
Weight: 0.55
Height: 0.38 Width: 6.00 Depth: 9.00
Language: Dutch
80% van je onderhoudskosten bepaal je tijdens het ontwerp
Vier uur stilstand = 4.200 schade. Werkelijke kosten? 18.000 over drie jaar - omdat tijdens ontwerp een goedkopere motor werd gekozen die 3.000 bespaarde. 1.000 besparen veroorzaakt gemiddeld 47.000 extra onderhoudskosten over de levensduur.
Het probleem: 80% van betrouwbaarheidsproblemen ontstaat tijdens ontwerp en bouw. Dit boek laat zien HOE je betrouwbaarheid vanaf het eerste ontwerp inbouwt. Elke fase systematisch behandeld met concrete methodieken en rekenmodellen.
Complete methodiek in 6 fasen:
FASE 1: Het probleem begrijpen - 80/20 regel: belangrijkste beslissingen tijdens ontwerp. 5 Waarom-techniek dringt door tot werkelijke oorzaken. IJsbergprincipe: werkelijke kosten 3-5x hoger dan zichtbare reparatiekosten.
FASE 2: Specificaties - Stakeholderanalyse, Early Equipment Management en RAMS-methodologie (Reliability, Availability, Maintainability, Safety) zorgen voor kwantitatieve doelstellingen.
FASE 3: Kritikaliteitsanalyse - Prioriteiten stellen via vijf risicodimensies: veiligheid, milieu, leverbetrouwbaarheid, kwaliteit, duurzaamheid. Bepaal welke assets 50.000- 500.000 engineering verdienen versus 500 basisanalyse. Resultaat: 1,3 miljoen besparingen, 18% hogere beschikbaarheid.
FASE 4: Ontwerpen - FMEA: zeven kernvragen identificeren alle faalwijzen. RPN prioriteert verbeteringen. Onderhoudbaarheid: vijf principes (toegankelijkheid, zichtbaarheid, standaardisatie, modulariteit, diagnostiek). RCM voorkomt over- en onder-onderhoud.
FASE 5: Economisch onderbouwen - Life Cycle Costing: pomp B ( 12.000) bespaart 85.000 versus pomp A ( 8.000) door lagere energie/onderhoudskosten. NCW-berekeningen en business cases die management overtuigen.
FASE 6: Realisatie - Commissioning: bedrijfsgereedheid = technische prestaties. Leveranciersselectie systematisch. Portfolio Management creëert 1,4 miljoen extra waarde.
Tools: FMEA worksheets, LCC calculators, kritikaliteitsmatrix, business case templates, scorecard leveranciers, commissioning checklists.
Resultaten:
- 35% lagere levensduurkosten bij grondige analyse
- Tot 47:1 return op reliability-investering
- 1,3 miljoen besparingen door kritikaliteitsanalyse
- 50.000- 100.000 winst per asset via LCC
- 60-80% minder opstartproblemen
Voor: Projectleiders, maintenance/asset/reliability managers, technisch directeuren, inkoop en consultants verantwoordelijk voor nieuwe assets.
Industrieën: Productie, procesindustrie, energie, nutsbedrijven, transport, zorg, overheden.
Anders: Praktisch met Nederlandse cases. Complete roadmap. LCC/ROI uitgewerkt. Nederlands, 175 pagina's. Deel 8 van serie.
Auteur: Ir. Martin van den Hout, 35 jaar ervaring. Honderden projecten begeleid. Japans productiebedrijf (TPM), technisch manager chemie, sinds 2001 consultant reliability engineering. HBO-lesboek auteur, in-company training FMEA/RCM/LCC.
Serie: The Reliability Framework - negen boeken over technical asset management. Onderhoudsmanagement, werkvoorbereiding, storingen, preventief onderhoud, spareparts, precisiemontage, engineering, autonoom onderhoud.
Stop met achteraf repareren wat tijdens ontwerp fout ging.
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